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Re: LF: TX Toroid Material

To: "[email protected]" <[email protected]>
Subject: Re: LF: TX Toroid Material
From: Mal Hamilton <[email protected]>
Date: Sat, 17 Oct 2015 22:26:03 +0100
In-reply-to: <[email protected]>
References: <08B5A81DD2D14C84874DD10EEB145569@lindavideo> <[email protected]> <4984ACE6DAD948639B45FCDA15692B5B@lindavideo> <[email protected]> <[email protected]>
Reply-to: [email protected]
Sender: [email protected]
Old LOPT fm TV'S work well 3C85 cores --make sure there is no gap between the 
two halves when re assembled 
No cost ie scrap value
G3kev


Sent from my iPhone

On 17 Oct 2015, at 22:09, DK7FC <[email protected]> wrote:

> Hi,
> 
> I took a FT-240-77 in my large PA a while ago. The primary winding can be 
> seen here:
> https://dl.dropboxusercontent.com/u/19882028/MF/20130713_002528.jpg
> 47 turns were fine to switch a 475 kHz (nearly) rectangular signal with an 
> amplitude to 320 V. From that, you can calculate the number of turns you will 
> need. Let me think: A sine wave causes a lower peak flux in the core, so you 
> are on the safe side. So you are on the safe side. 230V rms for 47 truns. If 
> you want to run 300W at 50 Ohm, that's U=sqrt(P*R)= 78V rms, i.e. 47*78/230= 
> 16 turns for the secondary winding. If your primary side is at 2.1 kOhm, you 
> need sqrt(2100/50)*16 = 104 turns. You can use thin wire on the primary side. 
> 104 turns is managable and the losses in the transformer will be low! A 
> series C (1 uF MKP-10 1.6 kV maybe) to the primary winding may be needed to 
> decouple DC. Then you are down at 50 Ohm and can use the well known double-pi 
> LPF designs using 6.8 nF (-j50 Ohm) and 16.7 uH (j50 Ohm)... For further 
> calculations are needed. Beware of simulations! :-)
> 
> 73, Stefan
> 
> Am 17.10.2015 20:50, schrieb [email protected]:
>> Hello Ken,
>> 
>> For transformers I have used Amidon -77 ferrite material successfully on 136 
>> and 472 kHz. Same goes for Ferroxcube 3F3 ferrite material.
>> 
>> For inductors in filters or chokes the Amidon -2 iron powder mix as 
>> suggested by Stefan has worked well for me on 472 kHz and I have seen it 
>> used in many working 136 kHz designs too.
>> 
>> 
>> For matching a 2 kohm anode impedance to 50 ohm using a ferrite transformer 
>> I would be very careful, you will really have to calculate the number of 
>> turns and get it right in order not to saturate the core since the voltage 
>> swing is large at the 2 kohm level at those powers. At least this is my 
>> humble non-professional opinion on the subject.
>> 
>> 
>> 
>> BR
>> 
>> Paul-Henrik, OH1LSQ
>> 
>> 
>> 
>> 
>> Quoting Ken <[email protected]>:
>> 
>>> Hi Stfan.
>>> 
>>> I have been looking at the 77 type material, but waiting for other group
>>> members opinion.
>>> 
>>> 
>>> 
>>> 73
>>> 
>>> 
>>> 
>>> Ken
>>> 
>>> 
>>> 
>>>  _____
>>> 
>>> From: [email protected]
>>> [mailto:[email protected]] On Behalf Of DK7FC
>>> Sent: 17 October 2015 17:02
>>> To: [email protected]
>>> Subject: Re: LF: TX Toroid Material
>>> 
>>> 
>>> 
>>> PS: For the RF transformers i often use N30 ferrite material with good
>>> results. An AL of 4000 nH or above is a good choice. If you want to use
>>> Amidon ferrite cores, use type 77 material (available on most distributors).
>>> 73
>>> 
>>> Am 17.10.2015 17:41, schrieb Ken:
>>> 
>>> Dear All. I am having problems with the choice of material for the output
>>> network of the 475kHz Valve TX. The network is an L - C - L, 'T' network
>>> with an input impedance of 2100 ohms and a load of 50 ohms, for this
>>> configuration the input L is 7.7mH, shunt capacitance is 117pf, and output L
>>> is 1.1mH. The PA design using a 6146 low power or 813 high power work fine
>>> when simulated using LT spice IV. When testing in the real world using the
>>> 6146 there is in excess of 800v rms rf on the network side of the anode
>>> coupling capacitor, but nothing after the input L. I can only conclude that
>>> I using the wrong type material for the toroids, I used the largest size
>>> (unmarked) toroid which gave me a modest number of turns. I have checked the
>>> Amidon tables and Iron Powder because of the low AL values, which leaves
>>> Ferrite, which mix would you recommend? The simulations give me output
>>> powers 90W for the 6146, and 300W for the 813. I would be grateful for any
>>> core material advice .
>>> 
>>> 
>>> 
>>> Ken Wright.
>>> 
>>> M0KHW
>> 
>> 
>> 
> 


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