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RE: LF: iron powder toroid cores

To: "[email protected]" <[email protected]>
Subject: RE: LF: iron powder toroid cores
From: Rik Strobbe <[email protected]>
Date: Fri, 30 Aug 2013 18:57:22 +0000
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Thread-topic: LF: iron powder toroid cores

Hello Stefan,

 

OK, I will give it a try with a single T200-2.

To ease my consience I will add a fan to have some forced air cooling ;-)

 

73, Rik  ON7YD - OR7T

 


Van: [email protected] [[email protected]] namens Stefan Schäfer [[email protected]]
Verzonden: vrijdag 30 augustus 2013 15:50
To: [email protected]
Onderwerp: Re: LF: iron powder toroid cores

Hello Rik,

A T200-2 will have no problem with 500W on 475 kHz! Belive me :-)

73, Stefan/DK7FC

Am 30.08.2013 09:30, schrieb Rik Strobbe:

Dear all,

 

I intend to replace the air coils in the LPF on my 475 kHz transmitter by toroid core coils. I have a stock of T200-2 cores but for the power level want to get (500W would be required to get near the 5 W EIRP limit)  one T200-2 is just on the edge in regard with the maximum flux (and thus temperature rise.

To be on the save side I would use 2 T200-2 toroids for each coil, and there are 2 options:

 

1. Glue 2 cores together to make one core of the double height.

This would reduce the flux to 70%, well under the limit. It would also reduce the number of windings to 70%, but due to the double coil height the wire length will increase slightly (abt. 10%).

But as the cores have rounded egdes there wil be some air space between the wire an the core, what might increase loss.

 

2. Put 2 toroid core coils, each of half the inductance, in series.

This will also reduce the flux to 70%, but the total wire length needed will increase by abt. 40%.

 

In option 1 I will need lees wire (= less loss) compared to option 1, but the air space might undo this advantage.

 

So my question is: what will be best?

All advice is welcome.

 

73, Rik  ON7YD - OR7T

 

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