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LF: Re: RE: TX Cores, Gap from DK 8 ND

To: [email protected]
Subject: LF: Re: RE: TX Cores, Gap from DK 8 ND
From: "hamilton mal" <[email protected]>
Date: Sat, 2 Apr 2005 20:15:16 +0100
References: <[email protected]>
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----- Original Message -----
Sent: Friday, April 01, 2005 5:29 PM
Subject: LF: RE: TX Cores, Gap from DK 8 ND

Dear Lowfers,
any ferrite core should have a gap. This is necessary to reduce the remanent flux from about 180 mT to as low as 30 mT. It may be just the residuous gap of lapped cores, preferrable is to put a layer of capton tape on one outer leg of an EE-Core (EDT59 and the like). Lowering remanent flux will rise flux swing at operation. Apparently it is not a problem at 136kHz, as core saturation is unlikely at this frequency.  Saturation will occure at frequencies below 50 kHz during startup of push-pull switching circuits (symmetrical half bridge or full bridge), designed by beginners. A gap as low as 0.05 mm (one layer self adhesive film tape or a bit of varnish) will hardly  lower permeability, so from urel=2700 down to urel=1500. If You can, use this effect. A toroid core is often second choice in power electronics. Two paralleled ETD cores have greater surface than two stacked toroids. With the ETDs copper volume is doubled too. not so with the stacked toroids. So if You can buy ETD cores , do it. They are available at Conrad.com or conrad.de.

55, Hans-Albrecht
DK 8 ND


Hi Hans
Are we all talking about the same cores and applications for transformers suitable for matching FETS to a 50 ohm load in PA design for 137 khz. If the core has two halves some say leave a GAP and others say NO.
Some cores are circular and therefore there is no choice about GAPS.
Can someone please clarify the position, also some designers show a variety of turns needed for the core varying from about 4 turns to 16 for the Prim winding with the Sec up to 30 turns.
Core type refers normally to 3C85 type or equiv.
73 de Mal/G3KEV
 
 
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