Return-Path: Received: from rly-dg07.mx.aol.com (rly-dg07.mail.aol.com [172.19.151.91]) by air-dg03.mail.aol.com (v124.15) with ESMTP id MAILINDG033-5db4a5dd4f415d; Wed, 15 Jul 2009 09:09:23 -0400 Received: from post.thorcom.com (post.thorcom.com [193.82.116.20]) by rly-dg07.mx.aol.com (v124.15) with ESMTP id MAILRELAYINDG074-5db4a5dd4f415d; Wed, 15 Jul 2009 09:09:13 -0400 Received: from majordom by post.thorcom.com with local (Exim 4.14) id 1MR4Bs-0005y3-KS for rs_out_1@blacksheep.org; Wed, 15 Jul 2009 14:06:32 +0100 Received: from [83.244.159.144] (helo=relay3.thorcom.net) by post.thorcom.com with esmtp (Exim 4.14) id 1MR4Br-0005xu-JP for rsgb_lf_group@blacksheep.org; Wed, 15 Jul 2009 14:06:31 +0100 Received: from smtp130.mail.mud.yahoo.com ([209.191.107.113]) by relay3.thorcom.net with smtp (Exim 4.63) (envelope-from ) id 1MR4Bp-0006Cp-Mj for rsgb_lf_group@blacksheep.org; Wed, 15 Jul 2009 14:06:30 +0100 Received: (qmail 40714 invoked from network); 15 Jul 2009 13:06:23 -0000 DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=btinternet.com; h=Received:X-Yahoo-SMTP:X-YMail-OSG:X-Yahoo-Newman-Property:Message-ID:From:To:References:Subject:Date:MIME-Version:Content-Type:Content-Transfer-Encoding:X-Priority:X-MSMail-Priority:X-Mailer:X-MimeOLE; b=BFABaIFQucFIoCSHMH4750lAQOTGSDBlXE9yoM3XJZAOm5WSpOrxSWvkQ7L7WDRCuqy/aRgssO0+VDavwokEexjofIC1e/auA/Q3+QcBFKVpqtlCwht/k7jHFMWWKZnWSRJTAVkAZOt5QT8P9ZsaNhgJDASQDnPXTI/GTx+/rVY= ; Received: from unknown (HELO lindavideo) (ken.h.wright@86.140.224.132 with login) by smtp130.mail.mud.yahoo.com with SMTP; 15 Jul 2009 13:06:23 -0000 X-Yahoo-SMTP: APVNTmmswBB1ajQe0.MR1eIpHqOdoGKpEnK7HtPhl2t5AIcci3nTdw-- X-YMail-OSG: 3d7ZnmMVM1lVgKPJ1IQAivk3LyVc.OUOTVY2BoSqZ6XDdwxuAGSFp2Rzsi8qVsH5lOcRouIolTWUNz7Z98cl8IpcFvRcWxNGAdVde1PCrXjGuoN28eZj8uC8Hj1dE8EeNJ7zNFJuqwhsTaX5F9e9cPhhVfQBILL5MWfTp7Ihz5iBccBu8YUXRL5RCKJioxHTLEIVStR9YwBbLt7ZsD32.pEBs1VH6OKJOotw0paL9sxz_IWUxUTCc2wedO0TGitZL.STHa8nfgBsvEEysi4VS0MddjHlO8w2XJ71UeWEU79.78PyRa23.ESgWFhZg6z__UkhAv2AqA.AtqHPQPvWpMGoqd0B9TP1fwhWidtE9w-- X-Yahoo-Newman-Property: ymail-3 Message-ID: <37A679095FA44A62A6E423E17CB5DC63@lindavideo> From: "Ken" To: References: <7.0.1.0.1.20090715193731.01a75230@xtra.co.nz> Date: Wed, 15 Jul 2009 14:06:19 +0100 MIME-Version: 1.0 X-Priority: 3 X-MSMail-Priority: Normal X-Mailer: Microsoft Outlook Express 6.00.2900.5512 X-MimeOLE: Produced By Microsoft MimeOLE V6.00.2900.5579 DomainKey-Status: good (testing) Subject: LF: Re: Microwave oven transformers Content-Type: text/plain; format=flowed; charset="iso-8859-1"; reply-type=response Content-Transfer-Encoding: 7bit X-Spam-Checker-Version: SpamAssassin 2.63 (2004-01-11) on post.thorcom.com X-Spam-Level: * X-Spam-Status: No, hits=1.6 required=5.0 tests=FORGED_MUA_OUTLOOK autolearn=no version=2.63 X-SA-Exim-Scanned: Yes Sender: owner-rsgb_lf_group@blacksheep.org Precedence: bulk Reply-To: rsgb_lf_group@blacksheep.org X-Listname: rsgb_lf_group X-SA-Exim-Rcpt-To: rs_out_1@blacksheep.org X-SA-Exim-Scanned: No; SAEximRunCond expanded to false X-AOL-IP: 193.82.116.20 Hello All. This confirms my original posting that the magnatising current is greatly increased when the core shunts are removed, as previously stated use two with primaries in series, then lifting the earth connections on the seconary windings connect in series and make up a full wave bridge, not forgeting to put a resistor across each diode to equalise the voltages. Ken 73deM0KHW ----- Original Message ----- From: "Brenda Hayes" To: Sent: Wednesday, July 15, 2009 11:35 AM Subject: LF: Microwave oven transformers > Hello all, > > I have recently done some tests on a pair of identical transformers > removed from two identical ovens. > Perhaps unfortunately, I removed the magnetic shunts before doing any > no-load testing. After half an hour, with 235V applied to the primary > windings and no secondary load, the iron was far too hot for comfort.. > At this stage, I measured the iron losses with an accurate wattmeter that > certainly takes account of the crummy power factor.. > At 50 watts apiece, for no-load losses, I had visions of cooling fans etc. > > My solution was to wire a double-wound 230/32V [150VA] transformer in > step-down "auto" style to feed the ex-microwave transformer primaries. > This step-down transformer showed negligible iron loss of 4W or so. With > a new primary voltage of 200, the standing iron loss dropped to around 30W > per ex-microwave transformer. Naturally, the secondary voltage has also > dropped. I now have about > 1600 - 0 - 1600V from the two transformers when the primaries are > correctly phased. > > While the earthed ends of each HT winding could be lifted and FW bridge > rectification employed, I was reluctant to follow this path due to > insulation considerations. > > There is another trick that I found useful for safely matching > non-identical transformers, provided they are much the same size: > Apply 230V to the HV secondary windings and compare output voltages - > usually 23/26 volts or so. > > Watch where you put your fingers. > > Kevin ZL4MD > > >