X-GM-THRID: 1209222365288730189 X-Gmail-Labels: rsgb lf X-Gmail-Received: fa6b3ac5a61d331c1ed080067175f73fe8e138fe Delivered-To: daveyxm@gmail.com Received: by 10.64.243.13 with SMTP id q13cs139318qbh; Mon, 17 Jul 2006 23:31:53 -0700 (PDT) Received: by 10.49.21.8 with SMTP id y8mr348334nfi; Mon, 17 Jul 2006 23:31:52 -0700 (PDT) Return-Path: Received: from post.thorcom.com (post.thorcom.com [193.82.116.20]) by mx.gmail.com with ESMTP id r33si461578nfc.2006.07.17.23.31.52; Mon, 17 Jul 2006 23:31:52 -0700 (PDT) Received-SPF: neutral (gmail.com: 193.82.116.20 is neither permitted nor denied by best guess record for domain of owner-rsgb_lf_group@blacksheep.org) Received: from majordom by post.thorcom.com with local (Exim 4.14) id 1G2j3i-0005lq-NJ for rs_out_1@blacksheep.org; Tue, 18 Jul 2006 07:27:54 +0100 Received: from [193.82.116.32] (helo=relay1.thorcom.net) by post.thorcom.com with esmtp (Exim 4.14) id 1G2j3i-0005lh-Ai for rsgb_lf_group@blacksheep.org; Tue, 18 Jul 2006 07:27:54 +0100 Received: from smtp809.mail.ukl.yahoo.com ([217.12.12.199]) by relay1.thorcom.net with smtp (Exim 4.62) (envelope-from ) id 1G2j3f-0001VZ-J2 for rsgb_lf_group@blacksheep.org; Tue, 18 Jul 2006 07:27:54 +0100 Received: (qmail 91808 invoked from network); 18 Jul 2006 06:27:46 -0000 Received: from unknown (HELO LAPTOP) (peter.martinez@btinternet.com@86.135.54.45 with login) by smtp809.mail.ukl.yahoo.com with SMTP; 18 Jul 2006 06:27:46 -0000 Message-ID: <020e01c6aa33$48617b80$0300a8c0@LAPTOP> From: "Peter Martinez" To: References: <009f01c6aa0e$aedf1f40$6501a8c0@eagles> Date: Tue, 18 Jul 2006 06:27:45 -0000 MIME-Version: 1.0 X-Priority: 3 X-MSMail-Priority: Normal X-Mailer: Microsoft Outlook Express 6.00.2900.2869 X-MimeOLE: Produced By Microsoft MimeOLE V6.00.2900.2869 X-Spam-Score: -0.4 (/) X-Spam-Report: autolearn=disabled,AWL=-0.433 Subject: LF: Cutting toroids Content-Type: text/plain; format=flowed; charset="iso-8859-1"; reply-type=response Content-Transfer-Encoding: 7bit X-Spam-Checker-Version: SpamAssassin 2.63 (2004-01-11) on post.thorcom.com X-Spam-Level: X-Spam-Status: No, hits=0.0 required=5.0 tests=none autolearn=no version=2.63 X-SA-Exim-Scanned: Yes Sender: owner-rsgb_lf_group@blacksheep.org Precedence: bulk Reply-To: rsgb_lf_group@blacksheep.org X-Listname: rsgb_lf_group X-SA-Exim-Rcpt-To: rs_out_1@blacksheep.org X-SA-Exim-Scanned: No; SAEximRunCond expanded to false Status: O X-Status: X-Keywords: X-UID: 6704 >From G3PLX: J: If the toroid in question is ferrite, i.e. a ceramic material, then forget about cutting it, especially if you want to be able to put the two halves back together again and still have a good magnetic path. The only way is to crack it, which you can usually do in a vice, with a steel rod (a nail) across the middle of one side and two bits of wood suporting the edges of the other side. If you need the two halves to be precise, you can score along the intended break-line with a diamond or tungsten scribe like you do before cracking ceramic tiles in the same way.The cracked surfaces will not be flat but will mate perfectly. You can then do your winding or threading on the separate halves and either clamp or glue them back together and get back to a pretty good magnetic circuit. Iron dust toroids are made from an epoxy loaded with particles, and can be cut easily, but they won't crack cleanly like the ferrite ones. 73 Peter